The PLASTBAU 5 Wall is produced by our H-200 production line. It is composed of two EPS panels spaced apart by built-in reinforcing steel bars. This is our advanced technological solution for insulating stay-in-place formwork with no thermal bridges. It allows the quick and safe realization of anti-seismic, high energy-saving, passive buildings.
Passive House – Green Building System
The width of the panels is standard, 120 cm, while the height can vary depending on the project, with the possibility of differentiating the internal height from the external one. The weight of the panels allows them to be moved by hand: a panel measuring 300 x 120 cm weighs 39 kg, so two people are enough to move it without lifting equipment. The panels are laid side by side to create a rigid structure ready to receive the concrete casting and form an armored concrete structure.
Depending on the project, the formworks can have different thicknesses to ensure a greater level of thermal insulation. The internal panel is generally 5 cm thick, while the external one can vary from 5 to 30 cm. The PLASTBAU 5 system is a complete building solution designed to simplify installation and the entire construction phase, reducing construction times by 40% compared to traditional systems. It is the ideal product for building affordable houses, villas, and larger buildings with high-quality materials, passive standards, and competitive costs.
Our PLASTBAU H-200 machine can produce up to 50 square meters of PLASTBAU 5 wall per hour. The plant includes both iron processing, for preparing the steel ladders inserted between the panels, and the EPS molding process, where the panels are directly welded with the steel ladders to form the final stay-in-place formwork.
It is extremely efficient for the construction of zero energy buildings, as indicated by PASSIVE HOUSE or MINERGIE HOUSE standards, in line with Directive 2010/31/EC, which requires nearly Zero Energy Buildings (nZEB).
Technical Overview
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Key Benefits
Green BuildingThe PLASTBAU 5 system takes advantage of the EPS insulating coefficient, allowing zero energy buildings to adapt perfectly to all climates. AffordableBy saving on construction time, tools, and product costs, overall construction costs can be reduced by up to 30%. FastIts simple formwork laying and concrete casting system allows construction time to be reduced by up to 40%. |
Anti-SeismicThanks to its built-in reinforcing iron bars, the PLASTBAU 5 Wall can guarantee maximum seismic resistance, with certification for Level 1 seismic zones. InsulatingWhether in extreme heat or cold, the PLASTBAU 5 Wall guarantees maximum insulation and significant savings on energy costs. |
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