Continuous/Discontinuous System and the Continuous System Machinery & technology for the building industry
Our Technology includes two types of production system that are able to give the client a turnkey plant with all the utilities and auxiliary machineries.
Machinery & technology for the building industry
Our Technology includes two types of production system that are able to give the client a turnkey plant with all the utilities and auxiliary machineries.
Continuous/Discontinuous machinery
- Continuous / Discontinuous moulding process is the PLASTBAU® System. The Technology applied to this Production Line allow to produce continuous PLASTBAU® products with a discontinuous moulding process. In this section we have:
- H-Series: is our most complex and complete production line. With its characteristics to integrate steel elements into the EPS can be used to produce every PLASTBAU ® building products, creating those manufactured with a continuous-discontinuous process.
- D-Series: is a smaller standard machinery compared to the H-Series, it moulds vertically the EPS to create ETICS panels and deck panels.
H-Series Forming Machines
H-Series are our most complex and complete production lines. With their characteristics to integrate and mold steel elements into the EPS (Expanded Polystyrene) can be used to produce every PLASTBAU® building products with a continuous-discontinuous process.
There are three steps:
- Moulding Phase
- Metal Inserts
- Continuous Molding
- Moulding Phase
H-200
PLASTBAU® H-200 is our universal moulding machine, able to be adapted for the production of several PLASTBAU® building products. The machine can be equipped with interchangeable moulds, allowing the production of:
- Continuous EPS panels
- Solid or hollow
- Any shape included in section: 1200×300 mm
- Reinforced with up to 4 metal inserts
The mould has a double chamber, the first one is the sinterization chamber, where a section of building element (2 m long) is moulded.
The second one is the curing chamber, where the moulded section that will rest is introduced, waiting for the following moulding cycle.
- Metal Inserts
The production process is fully automatic. Up to 4 metal coils can be loaded on reels, those metal inserts are perforated to allow perfect integration with the EPS during the synterization process.
The metal strips are also driven through a roll-forming machine, to be profiled in C-shape studs, that are inserted in continuous into the mould.
- Continuous Molding
The moulded element comes out of the mould in steps of 2 m, perfectly fused one to the other.
In the end, a cutting machine will automatically move to the position needed for the production of the panel at the pre-set length.
- H-200 Metal Floor
- The PLASTBAU® H200 Metal Floor is a completely automated machine, which uses the same technology of Synthetization of the normal H-200 but is created to develop the PLASTBAU® Metal Floor in one single step, with the possibility of varying thicknesses, dimensions, shapes of the metal profiles and application of the wire mesh which is incorporated into the EPS.
- Based on the architectural project, you can set the PLASTBAU® H-200 Metal Floor to create the manufacture you need.
- The production process incorporates a “C”- or “Z”-shape metallic insert and a wire mesh into the EPS. The first one is used to increase strength and solidity while the second is to increase the plaster’s grip.
- The whole line is 45 m long (storage space included) and 5 m in width and has an average production of 50 m2/h of Metal Floor. Just 1 operator is needed to run this machine.